Case Studies
Engineering Breakthroughs.
Discover how we solve complex manufacturing challenges through precision engineering, DFM optimization, and advanced fabrication technologies.
Generative Design + Metal 3D Printing
Aerospace Bracket Weight Reduction
The client needed to reduce the weight of a critical structural bracket for a new satellite launch vehicle while maintaining absolute structural integrity under extreme G-forces.
PolyJet 3D Printing
Surgical Robot Component Prototyping
A next-generation surgical robotic arm required high-precision prototypes for ergonomic testing and functional fit validation before expensive hard tooling.
DFM + Injection Mold Design
ADAS Sensor Enclosure DFM
Design and manufacture a robust, IP67-rated enclosure for a high-resolution LiDAR sensor used in autonomous vehicle test fleets.
3D Scanning + CAD Modeling
Legacy Engine Block Reconstruction
A discontinued 1960s high-performance engine block needed to be reproduced for a limited run of classic car restorations, but no original drawings existed.
Prototype to Production
Smart Home Hub - Concept to Production
Develop a premium smart home hub from napkin sketch to mass production, balancing aesthetic appeal with complex internal PCB integration.
Aluminum Tooling
Aluminum Tooling for EV Chargers
The client needed 5,000 units of an EV charger housing within 3 weeks for a pilot infrastructure project, making traditional steel tooling too slow and expensive.
Have a complex project?
Our engineering team is ready to analyze your design and provide expert DFM feedback to optimize for manufacturing.